Aurecon - Global Expert Consulting Engineers Aurecon is the global leader in consulting engineering.

Adelaide oval

Future-proofing world-leading sports stadia

Stadium transformation – the ins and outs of roofing existing stadiums

Melbourne

Cities often have huge stadium assets that were built some decades ago, many of which are only used to host a dozen events a year, at best. These stadiums often become more of a municipal burden than an asset -- no longer in step with the demands of an entertainment hungry, more sophisticated public. What can be done to breathe new life and sustainability into these white elephants?

“Rather than starting from scratch, with the complete demolition of the old structure, the key to a stadium’s transformation could lie in a new roof,” observes Professor Kourosh Kayvani, Global Building Structures Leader, Aurecon.   

There will always be budgetary limitations to what can be done. Designers and engineers face huge challenges, in terms of finding solutions within budget. Main tenants may only require a few events a year, but how do you bring in new players who can fund the roof and also extend the usage to all-weather sports and more diverse entertainment and gathering events all year around? A successful world-leading stadium design is a legacy design that involves maximising the stadium’s usage throughout its life cycle. 

The case for roofing
The case for considering a new roof rests broadly on three levers:

  • The potential commercial gains to be had from extended use through enabling sporting events which requires an all-weather stadium. 
  • The public has elevated expectations because of advances in technology, especially regarding television which--quite literally--brings the experience of watching sports into their homes. The high quality of broadcast technology means that fans no longer accept a lack of shading, uncomfortable temperatures and humidity or a windy environment within a stadium. They have come to expect a quality, comfortable experience that will draw them back again and again.
  • Thirdly, the possibility of extending stadium use to more ‘technical’, non-sporting functions such as a rock concert. These types of events require protection against the elements as staging them represents a significant investment risk. Turning a stadium into a multifunction venue requires the creation of the right character and acoustics to achieve an appropriate ambience while also ensuring ambient noise is contained.

Deciding if roofing is possible
‘Re-lifing’ of a stadium is a route with significant sustainability benefits: you keep and add to what you built originally, as opposed to demolishing and rebuilding it. It’s a noble aspiration we should strive for; but for it to be feasible, it is necessary to evaluate the existing structure and establish the extent of the technical challenge and cost implications. Structurally, a new roof requires fundamental changes in the geometric fabric of the existing stadium. This is strongly influenced by the basic decision on what needs to be covered: the pitch or both seating and pitch and the viability of covering either.

Whatever the preference, it will be influenced by and very often constrained by the existing structure within the seating bowl and its capacity to hold up a new roof.  There will also be activities and infrastructure surrounding the stadium that will limit what can be done. Other aspects that have to be evaluated include how the roof will affect the quality of the sightlines and the view of the scoreboard, sports lighting, grass growth in shadow zones, and fire safety and smoke management. 

Retrofit options
Depending on the economic drivers, different roofing solutions can be developed. There are many examples of successful retrofit roof options, including those that rely on the existing stadium from a structural point of view. The new roof over Maracana Stadium in Brazil is a recent example of this. Imposing a roof on top of what is already there requires an intrinsically lightweight solution and structure such as a tension membrane, cable nets or minimalistic strengthening columns topped with lightweight material. It must be borne in mind that lightness in itself is not a complete solution. There is wind uplift load to consider and, while lightweight materials must be used, the wind uplift effects would be proportional to the sail area. This produces a new load that has to be resisted and carried. Aurecon has successfully delivered numerous roofing solutions for stadiums in both fixed and retractable forms.

Roofs can also be independent of the bowl structure, a good example being the main grandstand of the Sydney Olympic Park Hockey Centre. Suspended from a mast, a sail roof in the form of an inverted hammock floats over it covering individual seating stands without touching or relying on the main stadium structure.

A photo of Wembley Stadium's arch

Looking at how aging stadiums can be dramatically redeveloped, there are also examples of retractable roofs that partially close and open such as Aurecon’s design for the retractable roof of the iconic Wembley Stadium in London. The Wembley roof partially retracts over the seats to allow daylight to reach all points of the pitch for the longevity of the natural grass and provide a shadow-free playing field. The retractable roof is formed by seven separate roof panels that move in a parallel motion to the south, as they open and stack on top of one another when in a fully open position. With the retracting roof panels all moving to the south, the roof design exploits the opportunity to have a tall, efficient structure on the north side to support the north and south roofs without interfering with the moving panels, themselves. After comparison with alternative structural solutions, including tall masts on the north side and “tensegrity” systems, having an arch which spans the entire width of the stadium's seating bowl has proven to be both elegant, from an architectural point of view as well as efficient as a structural solution.

 

The elegant arch of the iconic Wembley Stadium (picture right) graces the skyline from over 20 km away. Aurecon’s innovative engineering of the 315-metre span arch and the roof fulfilled the architect’s inspiring concept of a slender exposed steel structure. 

A striking example of a fully retractable roof structure is Melbourne’s 55 000-seat Etihad Stadium. One of Australia’s leading multi-purpose venues catering to major sporting and entertainment events has a natural turf maintained in a healthy condition through the large opening of the stadium’s roof. This roof takes only eight minutes to close.

A photo of Melbourne's Etihad Stadium's retractable roof

Melbourne’s Etihad Stadium (picture left) features a fully retractable roof that takes only eight minutes to close.

While the roof is often the key structural element in re-lifing a stadium, it is also the most demanding structure, requiring huge architectural and structural engineering effort. Close collaboration within the project team is essential: architectural expression must meet the functional requirements and engineers must be collaborative, to achieve the vision within budget.

There is no absolute right or wrong roof form. “What is architecturally stunning with the right geometry is one thing, and what works efficiently is another,” says Dr Kayvani. “Aurecon’s expertise at building and analysing simulated models enables our engineers to overcome the unknowns in an unconventional design and ensure that it meets the core objectives of safety, strength, durability and serviceability. In essence, we can help take a step into the future by testing a building and de-risking it before it is built, without compromising its technical integrity.”

About Kourosh Kayvani
Professor Kourosh Kayvani is Aurecon’s Global Sports Leader. Over a 25-year career, Dr Kayvani played key roles in the design of many innovative and award-winning structures, including many sports stadia. He was a senior design engineer on a number of sports facilities for Sydney 2000 Olympics, including the Baseball Stadium (now known as SKODA Stadium), International Hockey Centre, and the International Aquatic Centre Olympic Extension and Legacy modes. He was also involved in a number of stadia used for the Melbourne 2006 Commonwealth Games, including Etihad Stadium, the MCG, and Melbourne Sports and Aquatic Centre.

Kourosh was the lead designer and project leader of the iconic arch and roof of the Wembley Stadium in London. He gained a wealth of experience on this FIFA-compliant stadium, having been involved in it since the developments of first concepts in 1998 right through the completion of its construction in 2006.

Dr Kayvani’s experience with design and design review of major soccer stadiums also include Hindmarsh Stadium in Adelaide, TEDA Stadium in China, Energy Australia Stadium in Newcastle, AAMI Park in Melbourne, and Mbombela Stadium in Nelspruit, the latter being a FIFA 2010 World Cup stadium in South Africa.

To top